TBC 57 Online BOD COD TSS TOC Monitoring System | TOSHCON

    TBC 57 Online BOD COD TSS TOC Monitoring System | TOSHCON

    December 6, 2025 • Rajat Sahani

    🌊 TOSHCON TBC 57: Advanced Online BOD, COD, TSS & TOC Monitoring System for Real-Time Water Quality Management

    ⚙️ Introduction

    Water quality monitoring has become a critical requirement for industries, municipalities, and environmental regulatory bodies. Today, sectors such as wastewater treatment, ETP/STP operations, industrial discharge monitoring, and river/waterbody management require continuous, accurate, and automated measurement of key pollution parameters.

    To meet these demanding needs, TOSHCON introduces the ONLINE BOD / COD / TSS / TOC Monitoring System – Model TBC 57, an advanced UV-Probe based solution designed for real-time water and effluent analysis.
    This cutting-edge system combines electronics, optics, mechanical engineering, and smart software algorithms to deliver high-precision, continuous water quality data without laboratory delay.

    🔬 1️⃣ What is the TBC 57 Online Monitoring System?

    The TBC 57 is a fully automated UV-Probe system capable of monitoring multiple wastewater parameters continuously. Instead of manual sampling and chemical-based analysis, this device uses optical technology to provide instant and accurate water quality readings.

    📌 It Monitors in Real Time:

    • BOD (Biological Oxygen Demand)

    • COD (Chemical Oxygen Demand)

    • TSS (Total Suspended Solids)

    • TOC (Total Organic Carbon)

    • SAC (Spectral Absorption Coefficient)

    By integrating these measurements, industries gain a complete overview of organic pollution levels and effluent quality.


    💡 2️⃣ Why UV-Probe Technology?

    Unlike traditional chemical testing, UV-Probe technology:

    ✔ Works without reagents (chemical-free operation)
    ✔ Delivers instant readings
    ✔ Requires minimal maintenance
    ✔ Reduces manpower and laboratory dependency
    ✔ Ensures consistent accuracy even in harsh environments

    Therefore, it is an ideal solution for continuous environmental monitoring where reliability and precision are essential.


    🧭 3️⃣ Key Features of the TBC 57 Monitoring System

    🔹 ✔ Real-Time Continuous Monitoring

    Provides live data, helping industries react instantly during process deviations or pollution spikes.

    🔹 ✔ Multi-Parameter Measurement

    A single system measures BOD, COD, TOC, and TSS simultaneously—reducing hardware cost and space.

    🔹 ✔ Rugged Stainless-Steel Sensor Design

    Engineered for durability in industrial environments and wastewater applications.

    🔹 ✔ Automatic Cleaning System

    The integrated auto-cleaning mechanism ensures sensor accuracy and reduces manual cleaning needs.

    🔹 ✔ Advanced Electronics & Optics

    Uses TOSHCON’s expertise in electronics, optics, and software to achieve repeatable, lab-grade measurement accuracy.

    🔹 ✔ SCADA/BMS/PLC Connectivity

    Supports industrial automation with digital outputs for centralized monitoring and reporting.

    🔹 ✔ Ideal for ETP/STP Compliance Monitoring

    Helps industries meet PCB/CPCB regulatory norms through continuous effluent quality reporting.


    🌍 4️⃣ Applications of the TBC 57 System

    The TBC 57 is trusted across multiple sectors for its precision and reliability:

    🏭 Industrial Use

    • Effluent Treatment Plants (ETP)

    • Sewage Treatment Plants (STP)

    • CETPs

    • Chemical & Pharmaceutical industries

    • Food & Beverage plants

    • Textile & Dyeing units

    🌊 Environmental Monitoring

    • River & lake pollution monitoring

    • Groundwater contamination studies

    • Smart city water management systems

    🚰 Utility & Municipal


    📈 5️⃣ Benefits of Using the TBC 57 System

    ✔ Ensures accurate, real-time water quality data
    ✔ Eliminates need for frequent manual sampling
    ✔ Helps industries achieve pollution control compliance
    ✔ Reduces operational costs and human error
    ✔ Suitable for both online and outdoor installations
    ✔ Long sensor life with low maintenance

    💡 Thanks to optical sensing technology, industries can detect pollution loads instantly—preventing fines, shutdowns, and environmental damage.

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    🏁 Conclusion

    The TOSHCON TBC 57 Online BOD/COD/TSS/TOC Monitoring System is a powerful, modern solution designed for industries and environmental agencies that require precision, automation, and reliability in water quality monitoring.
    With advanced UV-Probe technology, smart cleaning features, and multi-parameter measurement capability, the TBC 57 ensures complete visibility, regulatory compliance, and efficient water management.

    TOSHCON – Delivering Innovation for a Cleaner, Smarter, and Sustainable Environment.

    author avatar
    Rajat Sahani
    Business Development Manager at AAVAD Instrument Pvt. Ltd. with expertise in industrial instrumentation, SEO, website development, digital marketing, and business development. Interested in industrial technology, technical content, and digital growth.

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